Joanna Gaines would be so proud of us. I didn’t even know what shiplap was until I got hooked on watching Fixer Upper and now I have spent several weekends installing it in the new workshop. For those of you who don’t know what it is, I’m proud of you for never seeing HGTV, and also, here’s a great example of it. Photo Credit: https://abeautifulmess.com/2016/02/so-you-want-to-diy-a-shiplap-wall.html Shiplap was commonly used as exterior siding for barns and similar structures in harsh climates, as the overlap on the edges allowed for good weather proofing and movement in temperature extremes. Now, everybody and their mom is putting it in their house for a farmhouse look. Allyson and I are jumping on this train with the workshop ceiling, as it is a perfect fit for the modern farmhouse design Allyson is putting together for the workshop. Our workshop during the summer. It's missing some trim,…

On the path towards reaching my workshop goals, I needed to make some serious progress on the interior of the shop. As I’ve said before, this will be used year round (if it is ever finished), and so I have taken care to insulate it appropriately. I started by insulating in between the floor joists before installing the sub-floor, and recently I finished insulating the walls with standard fiberglass insulation. Hanging insulation is a technically easy task, just cut the insulation to size using a razor blade and then use a staple gun to attach the edges of the insulation to the studs. However, that sentence does not truly capture how hot and itchy the task was, even when wearing long sleeves/pants and a face mask.  Insulating in progress After stapling everything in place I was able to appreciate the accomplishment, and I know I’ll appreciate it in the upcoming…

Alright alright, I get it, the title sucks. But this is the third and (hopefully) final chapter in the workshop electrical series (part 1 and part 2). The workshop electrical has been run and is ready to be hooked up, all that was left to do was install the exterior plugs on our house from which I will run the power. This meant putting three new circuits in the electrical box and installing multiple exterior outlets in the area of the recently fixed stucco. As always, with my electrical work I tried to plan out exactly what I wanted to do ahead of time. This meant I spent a decent amount of time in Home Depot looking at the different conduit connectors and eventually building a contraption that would fit right next to my electrical box.  I put the tape in place to protect against debris while drilling through the…

Last week I discussed running the electrical for my workshop. At the end of the post I alluded to the fact that I am running the power to the workshop in a slightly unconventional manner. The easiest way to think about it is that the power will be supplied to the workshop as if it is an RV. When an RV comes to a park, it hooks up to the park power using an extension cord connected to an exterior plug on the RV. In the same way, when I want power inside the workshop, I will hook up via an extension cord to my house power.  This strategy has one big advantage, and it is that I do not have to dig a trench or run aerial lines from the house to the workshop for power. Digging a 2 foot deep trench all the way to the workshop seems…

Well, now that the greenhouse is fully built, our vegetables are growing like crazy, and it’s as hot as it gets in Colorado, it is time to get back to my workshop build. I haven’t been able to get that much done since my last post, but I was able to tackle a majority of the electrical work this weekend. Because this is going to end up as a finished workshop, I knew I wanted to have plenty of outlets and lighting for the shed. After a bit of research and planning based on my needs, I decided to go with 2 outlet circuits, one 20 amp and one 30 amp. These two circuits will allow me to have multiple tools running simultaneously, i.e. a dust collector and a miter saw, and having the 30 amp circuit will allow for some higher power tools in the future if necessary. You…

Freshly installed windows with shims in place to help force the window square over time. Another week has flown by and I’m back to discussing my workshop build with the internet. Today’s topic, windows. The workshop design called for 6 windows (after some adjustments). For these windows, we used barn sash windows and then built the window box for each window. Remember the windows we installed in the door? Those were the exact windows installed elsewhere on the shed. The only difference in this case was the painstaking process of unscrewing the barn sash, painting the windows black, and then the painstaking process of putting the windows back together. In this case I truly mean painstaking..did you know that glass is sharp? Unfortunately, or maybe luckily for the lack of finger cut photos, I completely forgot to take photos of this entire process. After getting the windows painted and ready…

Knock Knock…. These jokes are typically pretty lame, but as a big office fan here is my favorite sequence of Knock Knock jokes. “We will ask the questions!” Anyways, recently I finished building the doors to the new workshop and I am prettttty pleased with how they turned out. These doors ended up looking fantastic and we were able to make them for a fraction of the price of buying them. Again following the plans from Family Handyman, we were able to build the doors in a series of steps, stain them to enrich the natural color of the cedar we used, and then get them installed onto the workshop. Step 1: Build 4 doors Now, if you are extremely observant, think Sherlock Holmes, you may have noticed that we only have 2 doors, and yet this step is to build 4 doors. I haven’t lost my mind This is…

After taking a break last week to talk about an unrelated subject that had been on my mind, we are back to talking about the workshop build this week. So let’s talk about roofing. Specifically, I want to talk about rolled roofing (modified bitumen), metal roofing, and shingles. The plans for my new workshop call for shingles, and you would think shingles would be the simplest and cheapest roofing to put on this shop. If you think that, you’d definitely be right. I haven’t installed shingles before (I haven’t installed any roof material), but it is definitely cheaper than metal and seems to require a bit less fire to install than modified bitumen. The one downside to shingles is that they really shouldn’t be installed on roofs with a pitch lower than 3:12, i.e. 3 feet of rise over 12 horizontal feet (remember geometry?). Now, why would this matter for…

Pretty quickly after getting the roof trusses put up on the workshop, I wanted to go ahead and add the sub-roof. The main reason for this is that I wanted the additional structure and support in place, as Colorado can definitely see a windstorm kick up. Using ½” plywood sheets it actually ended up being relatively simple to get the sub-roof installed. To be fair, it got easier as the day went on and I had a couple of friends come over to help me lift the sheets onto the roof and get them nailed down. Initially I used a couple of clamps as handholds on the 4’ x 8’ sheet and pulled them up onto the roof myself. A doable system, but definitely not the most efficient. Right before installing the sub-roof, I actually installed the front overhang using 2 separate rakes that met at the middle peak. This…

Last week I spoke about getting the siding installed on the workshop, and this week I’m going to talk about building and installing the roof trusses. However, in this case, building the roof trusses occurred well before I ever began to install them. That’s because the Family Handyman instructions that I am (mostly) following for this build had me build the trusses right after laying the workshop floor. This offered a flat surface to work on while allowing me to install guide 2”x4”s which made the whole process a lot quicker and easier. My trusses have a shorter overhang and slightly less pitch than what is in the plans. Source: https://www.familyhandyman.com/wp-content/uploads/2017/06/2013-Shed-Construction-Drawings-ilovepdf-compressed.pdf Using the guide laid out on the shed floor made it a simple matter to cut the 2x4s to length and build them into the truss above. In this part of the shed I was able to reuse a…